Operator Notes — click any card to expand
High bearing temperature on pump P-301
Noticed temperature alarm at 07:12. Checked lubrication — reservoir was low. Added 200ml grease, temp came down within 8 minutes.
Product changeover Line 1 → Product B
Changeover started 08:42, completed 09:05. Total 23 min — 4 min over target. Delay due to tooling cart missing from station 2.
Conveyor jam at station 5 — foreign object
Line stopped at 09:29. Found plastic debris lodged in conveyor guide rail. Cleared and restarted. No damage to belt. Source unclear — checking upstream.
Batch #4471 placed on quality hold
Moisture reading 4.2% against spec max 3.8%. QA notified at 10:58. Batch isolated in zone B. Awaiting QA decision on rework or scrap.
OEE dip — micro-stops on Line 2, hour 5
OEE dropped to 67% in hour 5 due to repeated micro-stops on filling station. Pattern suggests sensor drift on position switch PS-14. Flagged for PM.
Spill at filling station — slip risk cleared
Minor product spill during container swap. Area secured with cones, cleaned within 6 min. Near-miss report submitted. Drain guard inspection recommended.
Shift Report
Output
2,840
units produced
Downtime
34 min
Target: <20 min
Quality rate
98.2%
excl. batch #4471
Open items for next shift
Batch #4471 quality hold
Awaiting QA disposition · T. Grabowski
Sensor PS-14 — OEE micro-stops
PM flagged · Line 2 filling station
Safety NM #NM-2024-047
Drain guard inspection pending
Supervisor handover note
Line 2 running at reduced pace — watch PS-14 on filling station. QA batch decision expected by 15:00. Tooling pre-staging checklist updated for afternoon shift. Good shift overall, team handled the spill well.